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As my previous article of Grinding Machine, I told, grinding is an important operation in manufacturing industry to get a final product, so for that, we need to know about the grinding wheel and its properties so that we easily choose a right wheel for the right material.
I assumed that you already have a brief idea about Grinding Machine. Don’t worry! if you not learned yet you can check my complete guide on grinding machine where I mentioned the parts, types, and operations of a grinding machine.
So hello viewers in today’s article you learn about the definition, types, grain, grade, structure, bond, specifications, and selection of a Grinding wheel. Also at the end of the article, I give you PDF downloadable link. So let’s begin…
Grinding Wheel Definition:
Grinding wheels are expendable wheels composing of an abrasive compound.
A Grinding wheel having multiple cutting edges made up of many hard a particle called as abrasives.
The abrasives are crushed to have sharp edges for cutting operations.
The abrasive grains are properly mixed with is a suitable bond, which acts as a holder when the wheel in use.
The grinding wheel may be manufactured in one piece or of segments of oppressive blocks build up into a solid wheel.
These wheels are available in different shapes mounted on a different form of Machines for a particular type of work.
Grinding wheels are manufactured with higher geometrical accuracy results in a more uniform and consistent wheel.
Abrasive is material that helps to provide a shiny look on a surface.
Abrasives are two types:
- Natural Abrasives (Diamond, Quartz, Sand)
- Artificial Abrasive (Synthetic diamond, Tin oxide, Aluminum oxide, Silicon Carbide)
Superabrasives make up a special category of bonded abrasives designed for grinding the hardest, most challenging work materials.
Because carbides, high-speed steels, PCD, PCBN, ceramics and some other materials used to make cutting tools can be nearly as hard as conventional abrasives, the job of sharpening them falls to a special class of abrasives-diamond and the CBN, the super-abrasives.
These materials offer extreme hardness, but they are more expensive than conventional abrasives (silicon carbide and aluminum oxide). Therefore, super-abrasive grinding wheels have different construction than conventional abrasive wheels.
Types of Grinding Wheels:
In general, there are 10-types of grinding wheel available in the market and those are:
- Straight Grinding wheels
- Cylinder or wheel ring
- Tapered Grinding wheels
- Straight cup
- Dish cup
- Saucer Grinding Wheels
- Diamond Grinding Wheels
- Segmented wheel
- Flaring cup wheel
- Mounted point wheel
Straight Grinding wheels:
The straight wheel is the most common mode of a wheel that is found on pedestal or bench grinders.
This is the one widely used for centreless & cylindrical surface grinding operations.
As it is used only on the periphery, it forms a little concave surface on the piece.
This is used to gain on several tools like chisels.
The size of these wheels differs to a great extent, width & diameter of its face obviously depends on the category of its work, machines grinding power.
Cylinder or wheel ring Grinding wheels:
A cylinder wheel has no center mounting support but has a long & wide surface.
Their width is up to 12″ and is used purely in horizontal or vertical spindle grinders.
This is used to produce a flat surface, here we do grinding with the ending face of the wheel.
Tapered Grinding wheels:
A tapered Grinding wheel is a straight wheel that tapers externally towards the midpoint of the wheel.
As this pact is stronger than straight wheels, it accepts advanced lateral loads.
The straight wheel with a tapered face is chiefly used for gear teeth, grinding threads, etc.
Straight cup Grinding wheels:
This Straight cup wheel forms an option for cup wheels in cutter and tool grinders, having an extra radial surface of grinding is favorable.
Dish cup grinding wheels:
In fact, this is used primarily in jig grinding and cutter grinding.
It is a very thin cup-style grinding wheel which permits grinding in crevices and slot.
Saucer Grinding wheels:
Saucer Grinding Wheel is an exceptional grinding profile used for grinding twist drills and milling cutters.
This finds wide usage in non-machining areas, as these saw filers are used by saucer wheels to maintain saw blades.
Diamond Grinding wheels:
In diamond wheels, industrial diamonds remain bonded to the edge.
This is used to grind hard materials like concrete, gemstones & carbide tips. A slitting saw is designed for slicing gemstones like hard materials.
Grit or Grain of Grinding wheel:
The grit or grain is used to indicate a general size of abrasive for making a grinding wheel.
Grits or Grain size is denoted by a number indicates the number of meshes per linear inch of the screen through which the grain pass when they are graded after crushing.
Generally, the coarse wheel is used for fast removal of the material and the finely graded wheel should be used to grind Hard, Brittle materials.
The different Grits or Grain of the grinding wheel as follows:
|Types of Grit||Grit or Grain Size|
|Coarse||10, 12, 14, 16, 20, 24|
|Medium||30, 36, 46, 54, 60|
|Fine||80, 100, 120, 150, 180|
|Very Fine||220, 240, 280, 320, 400, 500, 600|
Grade of Grinding wheel:
The grade refers to the harness or strength with which the bond holds the abrasive grains of a grinding wheel in a place.
The Grade is indicated by the English alphabet A to Z.
A denotes Sofest and Z denotes Hardest Grade.
The different grade of the grinding wheel as follows:
|Soft||A, B, C, D, E, F, G, H|
|Medium||I, J, K, L, M, N, O, P|
|Hard||Q, R, S, T, U, V, W, X, Y, Z|
Structure of Grinding wheel:
The structure refers to the spacing between the abrasive grains in the grinding wheel.
It is denoted by the number of cutting edges per unit area of wheel face and size of void spaces between grains.
If there is a large number of cutting edges per unit area, the structure is called Dense structure otherwise it is called an open structure.
The different structure of the grinding wheel as follows:
|Dense||1, 2, 3, 4, 5, 6, 7, 8|
|Open||9, 10, 11, 12, 13, 14, 15|
Specification or Nomenclature of Grinding wheel:
The Indian standard marking system ( IS: SS1-1954 ) has been used to indicate the various characteristics of a grinding wheel.
Each marking consists of 6 symbols, denoting the following characteristics:
- Grain Size
- Bond type
- Manufactures record
W A 30 I 4 V 17
W (Prefix) = Manufacture abrasive type symbols.
A (Abrasive) = [ A = Aluminium Oxide ], [ C = Silicon Carbide ], [ D = Diamond ]
30 (Grain Size) = 4 Types of grain Size.
- Coarse= 10,12,14,16,20,24
- Very fine=220,240,280,320,400,500,600
I (Grade) = Grade categories in to 3 parts.
- Soft= A,B,C,D,E,F,G,H
4 (Structure) = Structure categories in 2 parts.
- Dense= 1,2,3,4,5,6,7,8
- Open= 9,10,11,12,13,14,15
V (Bond Type) = Vertified Bond
- V= vertified
- B= Resionid
- R= Rubber
- E= Shellac
- S= Silicon
- O= Oxychloride
17 (Suffix) = Manufacturing abrasive type symbol
Applications of Grinding wheel:
- The main application of grinding wheel is to remove the material in the form of tiny chips and make the surafce smooth as much as possible.
- The Grinding machine is a surface finishing Machine in which Grinding wheels are fixed(This is our tool) for surface finish.
- Even the grinding wheel are different type as discussed above and there uses for the different workpiece.
Grinding wheel bond types:
A bond is an abrasive material used to held abrasive particles together. The bonding material does not cut during the grinding operations.
Its main function is to hold the grains together with varying degrees of strength.
The different standard grinding wheel bonds are vitrified, resinoid, silicate, shellac, rubber, and metallic.
Factors affecting the selection of Grinding wheels:
Proper grinding wheel selection is essential to ensure that the required
- Part quality,
- Production rate, and
- The overall cost per part is achieved.
It is normally depends upon several terms like:
- The type of grinding operation we performed
- Grinding machine condition
- Requirement of surface finishing
- Shape and size of a workpiece
- Work piece material.
Difference between cutting wheel and Grinding Wheel?
In the grinding wheel, there is term Abrasive which we studied, it provides surface finishing helps to get good surface finish of the workpiece and also provides good luster.
|Grinding Wheel||Cutting Wheel|
|The grinding wheel has good strength which avoids cutting improper shape and size.||The normal cutting tool doesn’t have abrasive. So it will not provide better finishing accuracy as grinding wheel provides.|
|The chances of wear and tear are high in cutting wheel||A grinding wheel having low chances of wear and tear.|
|Price of a grinding wheel is more||The price of the cutting wheel is less than grinding wheel.|
Detailed video lecture on Grinding wheels:
Let’s see how a grinding wheel is made?
And now let’s see an experiment
Hola! now you are pro on selection of a grinding wheel, right? I hope you understand the definition, types, grain, grade, structure, bond, specifications, and selection of a Grinding wheel well and never forget in the future.
In case you wanna read this type of article on the Shaper machine and Lathe machine you can check these articles “Shaper Machine: Definition, Parts, Types, and Operations“ and “Lathe: Operation, Parts, and Types“
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